Daim Ntawv Thov ntawm Peb-Axis Servo Robots hauv Kev Lag Luam Photovoltaic Zog Tshiab

Daim Ntawv Thov ntawm Peb-Axis Servo Robots hauv Kev Lag Luam Photovoltaic Zog Tshiab

Vim muaj kev hloov pauv sai sai ntawm lub zog thoob ntiaj teb, kev lag luam photovoltaic tab tom nthuav dav ntawm qhov nruab nrab txhua xyoo ntawm ob tus lej. Cov ntawv ceeb toom kev lag luam qhia tias kev lag luam thoob ntiaj teb rau kev siv tshuab hnub ci tau txog $ 7.8 billion hauv xyoo 2023 thiab kwv yees tias yuav tshaj $ 18 billion los ntawm xyoo 2030. Tom qab kev loj hlob sai no yog kev lag luam photovoltaic txoj kev nrhiav kev ua kom raug, ua haujlwm tau zoo, thiab ruaj khov. Peb-axis servo robots, nrog lawv cov txiaj ntsig tshwj xeeb ntawm kev siv tshuab, tab tom dhau los ua cov khoom siv tseem ceeb uas txuas tag nrho cov saw hlau photovoltaic kev lag luam.

Kev Ua Tau Zoo thiab Kev Ua Haujlwm Zoo: Cov Kev Xav Tau Tseem Ceeb ntawm Kev Lag Luam Photovoltaic rau Cov Neeg Hlau

Cov txheej txheem tsim khoom ntawm cov khoom photovoltaic suav nrog kev ua cov khoom siv silicon, kev tsim khoom ntawm tes, kev ntim khoom module mus rau kev ua haujlwm ntawm lub chaw tsim hluav taws xob thiab kev saib xyuas. Txhua theem muab cov kev xav tau nruj rau cov khoom siv automation. Silicon wafer thickness tau txo qis los ntawm 160μm ib txwm mus rau qis dua 100μm; cov khoom siv nyias nyias no yooj yim puas tsuaj los ntawm txawm tias me ntsis pob. Txhua 0.1% nce hauv kev hloov pauv ntawm tes yuav tsum tau tswj hwm micron-level hauv cov txheej txheem tsim khoom. Qhov sib xws ntawm cov ntim khoom module ncaj qha txiav txim siab qhov kev ruaj khov ntawm lub zog tsim hluav taws xob ntawm lub chaw tsim hluav taws xob dhau nws lub neej 25 xyoo.

Cov neeg hlau servo peb-axis, los ntawm kev sib koom ua ke ntawm X, Y, thiab Z qhov ntev thiab kev tswj hwm lub voj voog kaw ntawm lub kaw lus servo, ua tau raws li cov kev cai no zoo kawg nkaus. Piv rau cov khoom siv pneumatic lossis stepper-driven ib txwm muaj, lawv qhov rov ua dua tau txog ± 0.02 hli, nrog lub sijhawm khaws tsawg kawg nkaus tsuas yog 1.4 vib nas this. Thaum ua tiav kev ua haujlwm ceev ceev, lawv tswj hwm qhov tawg ntawm silicon wafer tuav kom qis dua 0.03%, qis dua 1.2% ntawm kev ua haujlwm tes. Qhov txiaj ntsig ob npaug ntawm "kev raug siab + kev ceev ceev" ua rau lawv yog cov khoom tseem ceeb ntawm cov kab ntau lawm photovoltaic automated.

Kev Nkag Mus Rau Tag Nrho Cov Txheej Txheem: Peb Qhov Xwm Txheej Tseem Ceeb ntawm Peb-Axis Servo Robots

1. Kev Tsim Khoom Siv Silicon Wafer: Kev Tiv Thaiv Zoo Los Ntawm Silicon Rods Mus Rau Wafers

Hauv cov txheej txheem tsim cov silicon wafer, los ntawm kev txiav polycrystalline silicon ingot mus rau monocrystalline silicon pas nrig slicing, thiab tom qab ntawd mus rau cov txheej txheem ua ntej xws li kev ntxuav thiab kev ua kom zoo nkauj, peb-axis servo robots ua lub luag haujlwm tseem ceeb hauv kev hloov khoom siv. Siv PLC-tswj stepper motor tsav system, lub Neeg Hlau Tau kho tau raws li qhov chaw peb-seem. Ua ke nrog lub khob nqus tsev uas kho tau raws li qhov xav tau, nws tuaj yeem tuav cov silicon wafers ntawm ntau yam kev qhia sib txawv.

Hauv First Solar txoj kab tsim cov silicon wafer nyias hauv Tebchaws Meskas, tus neeg hlau servo peb-axis ua haujlwm ua ke nrog cov khoom siv txiav laser kom ua tiav kev hloov pauv thiab kev cais cov silicon wafers tam sim ntawd tom qab txiav. Qhov no txhim kho kev ua haujlwm ntawm cov txheej txheem no los ntawm 40% thiab txo qhov nrawm ntawm ntug chipping ntawm silicon wafers los ntawm 65%. Kev koom tes zoo heev no tsis yog tsuas yog txo cov kauj ruam nruab nrab xwb tab sis kuj txo qhov kev pheej hmoo ntawm kev ua qias tuaj los ntawm cov txheej txheem tsis sib cuag kiag li, tso lub hauv paus ruaj khov rau kev tsim cov cell tom ntej.

2. Kev Tsim Khoom Siv Cell: Kev Ua Haujlwm Qib Micron Ua Kom Muaj Kev Hloov Pauv Zoo

Kev tsim cov cell yog lub hauv paus ntawm kev tsim photovoltaic. Tshwj xeeb tshaj yog nrog kev siv dav dav ntawm cov thev naus laus zis cell ua haujlwm siab xws li HJT thiab TOPCon, qhov kev thov siab dua tau muab tso rau ntawm cov theem automation ntawm cov txheej txheem xws li electrode printing, coating, thiab laser doping. Daim ntawv thov ntawm peb-axis servo robots hauv cov txheej txheem no feem ntau yog pom tseeb hauv qhov kev sib koom ua ke ntawm cov khoom siv txheej txheem thiab kev teeb tsa parameter.

Hauv cov txheej txheem txheej txheem PECVD ntawm HJT hlwb, tus neeg hlau yuav tsum thauj cov silicon wafer mus rau hauv lub chamber txheej kom raug. Nws qhov yuam kev tso qhov chaw ncaj qha cuam tshuam rau qhov sib npaug ntawm cov txheej zaj duab xis. Hauv cov khoom siv European cov khoom siv daws teeb meem, tus neeg hlau servo peb-axis, los ntawm kev sib txuas lus tiag tiag nrog lub kaw lus tswj hwm tseem ceeb ntawm cov khoom siv, tswj qhov tseeb ntawm silicon wafer tso rau hauv ± 0.05 hli, pab HJT cell ntau lawm ua tiav qhov nruab nrab hloov pauv tau zoo tshaj 25%. Hauv cov txheej txheem luam ntawv electrode, tus neeg hlau, ua ke nrog lub kaw lus pom kev, ua rau muaj kev tig thiab tso cov hlwb sai, ua rau muaj peev xwm luam ntawv ntau dua 30%.

3. Kev Ntim Khoom Module thiab Kev Ua Haujlwm thiab Kev Txij Nkawm ntawm Lub Hoobkas Fais Fab: Kev Txhawb Nqa Tag Nrho Lub Neej

Hauv cov txheej txheem ntim khoom module, tus neeg hlau servo peb-axis yog lub luag haujlwm rau kev sib sau ua ke ntawm cov khoom siv xws li iav photovoltaic, zaj duab xis EVA, cov hlua tes, thiab cov ntawv rov qab, nrog rau kev sib dhos thiab nplaum ntawm cov thav duab. Nws cov peev xwm sib koom tes ntau qib tuaj yeem hloov kho rau cov kev xav tau tsim khoom ntawm cov modules ntawm ntau qhov ntau thiab tsawg, los ntawm cov modules txheem 166mm mus rau cov modules loj heev 210mm, tsuas yog xav tau kev hloov kho program rau kev hloov pauv sai, txo cov nqi hloov kho kab ntau lawm.

Hauv kev ua haujlwm thiab kev saib xyuas ntawm lub chaw tsim hluav taws xob, cov neeg hlau ntxuav thiab tshuaj xyuas uas muaj cov tshuab servo peb-axis maj mam hloov chaw ua haujlwm tes. Cov no Tes Robots tuaj yeem txav tau yooj yim ntawm cov photovoltaic arrays, ua haujlwm nrog cov phom dej siab lossis txhuam kom ntxuav cov modules, thaum tib lub sijhawm txheeb xyuas cov qhov tsis zoo ntawm qhov kub los ntawm cov modules nrhiav qhov kawg. Cov ntaub ntawv qhia tau hais tias cov txheej txheem ntxuav tsis siv neeg tuaj yeem ua rau lub zog tsim hluav taws xob ntawm module ntau dua 5% -8%, thaum txo cov nqi txij nkawm los ntawm 42% piv rau kev ntxuav tes. Hauv kev xa tawm tag nrho ntawm 600MW Sudair photovoltaic fais fab nroj tsuag hauv Saudi Arabia, kev siv cov caj npab robotic no txo ​​​​​​cov nroj tsuag poob hluav taws xob txhua xyoo los ntawm 37%.

Kev Sib Koom Tes Txog Kev Siv Tshuab: Kev Taw Qhia Txog Kev Loj Hlob Yav Tom Ntej ntawm Cov Caj Npab Photovoltaic Robotic

Raws li kev lag luam photovoltaic hloov mus rau "kev ua haujlwm siab, cov wafers nyias dua, thiab kev txawj ntse," peb-axis servo robotic caj npab tab tom hloov pauv hauv peb qhov kev taw qhia: Ua ntej, kev koom ua ke nrog digital twin thev naus laus zis los ua kom zoo dua cov kev txav mus los ntawm kev sim virtual, txo cov khoom siv debugging lub sijhawm los ntawm 50%; qhov thib ob, kev koom ua ke AI pom kev systems kom ua tiav lub sijhawm tiag tiag nrhiav thiab kev faib tawm ntawm cov qhov tsis zoo ntawm silicon wafer, txhim kho cov txheej txheem tsim khoom; thiab qhov thib peb, tsim cov qauv nrog kev tiv thaiv huab cua zoo dua los hloov kho rau cov kev xav tau kev saib xyuas ntawm cov chaw tsim hluav taws xob hauv cov chaw ib puag ncig xws li suab puam thiab toj siab, nrog rau qhov kub thiab txias ua haujlwm txuas ntxiv mus rau -40 ℃ txog 85 ℃.

Lub Koom Haum Thoob Ntiaj Teb Txog Kev Siv Hluav Taws Xob (IEC) tab tom tsim ib txoj kev sib txuas lus photovoltaic automation uas yuav txhawb nqa kev sib txuas lus ntawm cov neeg hlau servo peb-axis thiab cov tshuab photovoltaic. Yav tom ntej, cov khoom siv tsis siv neeg no yuav tsis yog tsuas yog cov chaw ua haujlwm ib zaug xwb, tab sis kuj yuav dhau los ua cov chaw tseem ceeb hauv kev hloov pauv digital ntawm kev lag luam photovoltaic, muab kev txhawb nqa zoo rau lub hom phiaj hluav taws xob huv thoob ntiaj teb.

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