Kev siv tshuab hauv kev lag luam khoom noj thiab dej haus: kev siv cov qauv tshiab ntawm cov neeg hlau servo peb-axis

Kev Hloov Pauv Hauv Kev Ntsuas Tseeb Thiab Kev Hloov Pauv Hauv Kev Yooj Yim: Peb-Axis Servo Robots Hloov Kho Tus Qauv Tshiab Rau Kev Ua Zaub Mov Thiab Dej Haus Automation

Lub lag luam thoob ntiaj teb automation zaub mov tab tom muaj kev loj hlob tsis tau muaj dua. Raws li QYResearch, qhov loj ntawm kev ua lag luam tau mus txog $ 23.61 billion hauv xyoo 2024 thiab kwv yees tias yuav nce mus txog $ 36.96 billion los ntawm xyoo 2031, tswj hwm tus nqi loj hlob txhua xyoo ntawm 6.7%. Tawm tsam qhov keeb kwm yav dhau los no, cov tuam txhab zaub mov thiab dej haus ntsib peb qhov teeb meem ntawm kev nce nqi zog ua haujlwm, kev hloov pauv cov qauv kev nyab xeeb zaub mov, thiab kev sib txawv ntawm cov neeg siv khoom. Raws li cov khoom siv tseem ceeb rau kev hloov kho automation, peb-axis servo robots tab tom hloov kho cov qauv tsim khoom los ntawm kev tsim kho tshiab. Txij li kev sau cov yas ceev ceev mus rau kev cais lub raj mis kom raug, los ntawm kev sib sau cov thawv ntim khoom noj ceev ceev mus rau kev tswj hwm cov txheej txheem ntim khoom hauv micron, lawv cov ntawv thov tau nthuav dav tas li, ua qhov txuas tseem ceeb ntawm kev tsim khoom loj thiab qhov xav tau ntawm kev ywj pheej.

Cov Kev Daws Teeb Meem Yooj Yim Rau Cov Kev Xav Tau Ruaj Khoov: Tus Nqi Tseem Ceeb ntawm Three-Axis Servo Technology

Cov yam ntxwv tshwj xeeb ntawm kev lag luam khoom noj thiab dej haus ua rau muaj kev thov nruj heev rau cov khoom siv automation - nws yuav tsum ua tau raws li cov qauv kev tu cev huv xws li FDA thiab EU 10/2011, daws tau qhov kev xav tau ntawm kev sib xyaw ua ke ntau, kev hloov pauv tsawg, thiab tswj tau qhov tseeb ntawm millisecond. Lub tshuab servo peb-axis, nrog nws cov qauv kev tsim kho tshwj xeeb, ua tau raws li cov kev xav tau tseem ceeb no. Nws cov qauv tsim siv cov hlau tsis xeb qib zaub mov nrog qhov chaw du, thiab txhua lub tshuab khiav tau ntawv pov thawj rau cov qauv kev tu cev huv ntawm kev lag luam zaub mov hauv European. Piv txwv li, lub tshuab khiav SC 130 uas tau hloov kho los ntawm Rollon Group rau Coca-Cola cov kab ntau lawm tsis yog tsuas yog tiv taus kev ntxuav thiab tua kab mob ntau zaus xwb tab sis kuj tswj tau kev ua haujlwm ruaj khov mus sij hawm ntev hauv cov chaw noo noo.

Kev txhim kho kev ua haujlwm zoo yog qhov tseem ceeb tshaj plaws ntawm lub tshuab servo peb-axis. Lub tshuab servo peb-axis SW66 series tsim los ntawm SWEIKE yog tsim los rau cov khoom nyias nyias xws li cov thawv ntim khoom noj ceev ceev. Nws cov qauv ob-cav ua rau kev txhaj tshuaj molding, tshem tawm, thiab txheej txheem ntawm cov thawv ntim khoom noj ceev ceev plaub-cav hauv 2.8-3.5 vib nas this, txhim kho kev ua haujlwm zoo dua 300% piv rau kev ua haujlwm tes ib txwm muaj. Qhov zoo tshaj plaws yog nws "1-tawm, 32-kov tsis siv neeg tag nrho." Siv lub tshuab sau ob-tray, 32-cavity kov, qhov kev daws teeb meem no ua rau tsis muaj neeg tsav tsheb, txuas ntxiv tsim cov yas kov los ntawm kev txhaj tshuaj molding mus rau kev ntim khoom, tshem tawm tag nrho cov teeb meem kev ua haujlwm zoo hauv kev tsim cov khoom siv ntim khoom rau cov roj noj tau thiab cov fwj dej haus. Qhov kev ua haujlwm zoo no yog qhov tseem ceeb heev hauv cov txheej txheem ntim dej haus. Lub tshuab YAMAHA peb-axis Neeg Hlau Tau ua haujlwm tau zoo heev rau ntau lub raj mis ib feeb, thiab qhov ceev ntawm nws lub servo drive system ua kom muaj kev ua haujlwm ceev ntawm cov kab ntau lawm.

Qhov peev xwm tswj tau qhov tseeb no txhais dua tus qauv ntawm qhov tseeb hauv kev ua zaub mov. Hauv kab dej haus canning, lub kaw lus servo peb-axis tswj los ntawm Mitsubishi FX5U PLC tuaj yeem sib koom ua ke X-axis kab rov tav, Y-axis nce, thiab Z-axis lub kaum sab xis hloov kho hauv 2 vib nas this, nrog rau qhov yuam kev qhov chaw tswj hwm nruj me ntsis hauv ± 0.1 hli. Qhov kev tswj hwm submillimeter no muaj cov txiaj ntsig tshwj xeeb hauv kev cais zaub mov. Nruab nrog cov thev naus laus zis pom kev, Yamaha Tes Robots muaj peev xwm cais cov khoom noj raws li cov yam ntxwv xws li cov duab, xim, thiab qhov loj me, tso cov khoom lag luam ntawm ntau yam kev qhia tshwj xeeb raws cov kev teeb tsa ua ntej, ua rau muaj ntau txoj hauv kev rau kev ua tiav zoo.

Kev hloov pauv tau yooj yim yog qhov zoo tshaj plaws ntawm cov neeg hlau servo peb-axis hauv kev teb rau kev hloov pauv ntawm kev ua lag luam. Tsis zoo li cov txheej txheem ruaj khov ntawm cov khoom siv ib txwm muaj, cov tshuab servo peb-axis niaj hnub no siv cov qauv tsim modular uas tso cai rau kev hloov pauv sai ntawm cov kev tsim khoom, ua tau raws li cov kev xav tau ntawm ntau yam khoom, los ntawm cov khob tshuaj yej mis nyuj mus rau cov thawv zaub mov ceev ceev, thiab los ntawm cov fwj dej haus mus rau cov ntim khoom noj. Dongguan Guangwei Digital Technology Co., Ltd. muaj ntau pua tus qauv neeg hlau, ua tiav ua kom muaj kev hloov pauv tau yooj yim hauv ntau qhov xwm txheej rau cov neeg siv khoom loj xws li Yibao thiab Yihe International. Cov qauv tshwj xeeb, xws li Bullhead servo neeg hlau thiab ultra-low-profile neeg hlau tshwj xeeb, daws cov teeb meem qhov chaw hauv cov chaw ua haujlwm tsim khoom noj.

Kev Tsim Kho Tshiab ntawm Kev Sib Koom Tes Hauv Tshuab: Kev Hloov Pauv Tshiab ntawm Peb-Axis Servo Robotics

Thaum cov algorithms pom kev ntawm lub tshuab ua tau raws li kev tswj hwm servo precision, kev ua haujlwm ntawm cov khoom noj thiab dej haus tau hloov pauv mus rau qhov kev hloov pauv paradigm. Peb-axis servo robots tsis yog cov actuators yooj yim lawm, tab sis tau hloov zuj zus mus rau hauv cov chav ntse uas koom ua ke kev pom, kev txiav txim siab, thiab kev tswj hwm. Lub Vision-Robotics Experimental Platform uas Hefei Zhongke Shengu Technology tau tsim ua piv txwv txog qhov sib txawv no. Los ntawm kev siv lub tsev qiv ntawv algorithm OpenCV rau kev paub xim, kev rho tawm cov yam ntxwv ntawm cov duab, thiab kev tshawb pom ces kaum FAST, ua ke nrog YOLOv5 cov thev naus laus zis tshawb pom khoom, peb-axis robotic caj npab tuaj yeem txheeb xyuas cov khoom noj hauv ntau hom ntawv ntim khoom thiab hloov cov pixel coordinates mus rau cov coordinates thoob ntiaj teb. Tus qauv sib koom tes "qhov muag + tes" no tau ua pov thawj nws lub zog hauv kev xyaum. Siv cov thev naus laus zis no, Yamaha robotic caj npab tau ua tiav kev txhim kho ntse hauv kev cais cov khoom noj, txo qhov kev tshawb pom tsis tau piv rau kev tshuaj xyuas tes los ntawm 3% mus rau qis dua 0.1%.

Kev tshawb pom tshiab hauv kev siv tshuab tswj kev sib koom tes ntau-axis ua rau nws muaj peev xwm ua kom cov txheej txheem nyuaj. Hauv kab ntau lawm dej haus, PLC tswj hwm cov kev txav mus los ntawm txhua qhov axis los ntawm kev sib txuas cov lus qhia txog qhov chaw DRVA nrog cov lus qhia txog qhov chaw DRVI. X-axis ua tiav 300mm kev hloov chaw ntawm 5kHz zaus, Y-axis ua tiav 100mm nqa thiab txo qis ntawm 2kHz zaus, thiab Z-axis ua tiav 90 ° kev tig siv pulse dav modulation. Lub sijhawm yuam kev rau peb qhov kev txav mus los no khaws cia hauv 10ms. Los ntawm kev ua kom zoo dua S-curve acceleration thiab deceleration chaw thiab cov lus qhia interpolation, cov kws ua haujlwm tsis yog tsuas yog tshem tawm cov khoom tawg los ntawm kev cuam tshuam tshuab tab sis kuj txo lub sijhawm ib-lub voj voog mus rau 60% ntawm cov khoom siv ib txwm muaj. Qhov kev sib koom tes siab no yog qhov tseem ceeb tshwj xeeb hauv kev tsim cov thawv ntim khoom noj ceev ceev. SW66 series ntawm SWECO robots, los ntawm kev ua kom zoo dua cov kev txav mus los rau lawv ob-seem caj npab, ua tiav daws qhov teeb meem ntawm kev lag luam ntawm cov khoom nyias-phab ntsa uas yooj yim rau kev hloov pauv.

Kev tsim qauv tshiab ntawm kev huv tau dhau los ua qhov chaw tshiab ntawm kev sib tw thev naus laus zis. Txhawm rau kom tau raws li qhov xav tau tshwj xeeb ntawm kev lag luam zaub mov, tiam tshiab ntawm peb-axis servo robots tau dhau los ua kev hloov kho tshiab hauv kev xaiv cov khoom siv thiab kev tsim qauv. Yamaha cov caj npab robotic siv cov khoom siv zaub mov nrog qhov roughness ntawm qhov chaw tswj kom qis dua Ra0.8μm. Lawv cov qauv tsim streamlined, tsis muaj qhov muag tsis pom, tso cai rau lawv kom tiv taus 85 ° C dej kub ntxuav thiab CIP ntxuav-hauv-qhov chaw (CIP) cov txheej txheem. Lub E-SMART 100 khiav system customized los ntawm ROLLON rau Coca-Cola muaj ib qho kev tsim kaw tag nrho, txo qhov kev pheej hmoo ntawm cov roj nplua nyeem xau. Nws cov qauv sealing tshwj xeeb ua kom ntseeg tau ntev txawm tias peb lub voj voog tua kab mob txhua hnub. Cov kev tsim kho tshiab no ua rau cov caj npab robotic ua raws li cov qauv nruj xws li FDA 21 CFR Ntu 177 thiab EU 10/2011, muab kev thaiv kev nyab xeeb zaub mov.

Cov qauv qhib thiab modularization txo qhov teeb meem rau kev nkag mus rau kev siv thev naus laus zis. Zhongke Shengu qhov qhib-qhov chaw neeg hlau sib koom tes peb-axis Lub platform muab cov cuab yeej tsim kho kom tiav, los ntawm kev sim ua kom pom tseeb mus rau kev tswj hwm tiag tiag. Nws cov tsav tsheb sib koom ua ke thiab cov tswj hwm txhawb nqa kev txhim kho siab heev, tso cai rau cov neeg tsim khoom kom sai sai tsim cov ntawv thov pom kev siv ROS system. Lub ecosystem qhib no ua kom nrawm dua kev siv tshuab. Siweike, siv nws cov qauv modular, tau xa ntau yam kev daws teeb meem sau tes ntawm 400-650 tuj txhaj tshuaj molding tshuab. Rau cov tuam txhab zaub mov, modularization tsis yog tsuas yog txo cov nqi hloov khoom siv xwb tab sis kuj txhais tau tias cov kab ntau lawm tuaj yeem hloov pauv los ntawm cov khob tshuaj yej mis mus rau cov thawv zaub mov ceev hauv qab ib teev. Qhov kev ywj pheej no yog qhov tseem ceeb rau kev daws teeb meem kev sib txawv ntawm cov neeg siv khoom.

Txoj Kev Siv Lub Hoobkas Yav Tom Ntej: Los Ntawm Kev Tsim Kho Tshiab Txog Kev Siv Tshuab Mus Rau Kev Tsim Kho Dua Tshiab

Kev txhim kho automation hauv kev lag luam khoom noj thiab dej haus tsis yog tsuas yog hloov cov khoom siv xwb, tab sis yog kev hloov kho dua tshiab ntawm tus qauv tsim khoom. Peb-axis servo robots, lub cav tseem ceeb ntawm qhov kev hloov pauv no, tab tom raug siv ntau ntxiv raws txoj kev ntawm "ib lub tshuab automation - kev koom tes hauv kab ntau lawm - kev txawj ntse hauv Hoobkas." Thaum pib, cov tuam txhab tau txais txiaj ntsig zoo los ntawm kev tawg ib qho. Piv txwv li, kev hloov kev sib dhos tes nrog Siweike lub kaw lus sau tes tsis siv neeg tuaj yeem txo cov nqi zog ua haujlwm los ntawm 80% thiab nce kev ua haujlwm ntau lawm mus rau 30,000 daim ib teev. Thaum cov kab ntau lawm mus txog theem sib koom tes, ntau lub servo robots peb-axis txuas nrog los ntawm PLCs thiab MES systems los tsim cov txheej txheem sib koom ua ke los ntawm kev ua cov khoom siv raw mus rau kev ntim khoom tiav. Kev koom tes no tau pab Coca-Cola cov kab ntau lawm nce lawv cov khoom siv tag nrho (OEE) los ntawm 65% mus rau 89%.

Kev saib xyuas ua ntej uas siv cov ntaub ntawv los ua qhov zoo dua tshiab rau kev sib tw. Nrog rau kev siv thev naus laus zis IoT, cov tshuab servo peb-axis niaj hnub no muaj peev xwm paub txog qhov xwm txheej tag nrho - kev ntsuam xyuas lub sijhawm tiag tiag ntawm kev noj qab haus huv ntawm cov khoom siv los ntawm kev saib xyuas lub zog encoder, kev tshuaj xyuas tam sim no ntawm lub cev muaj zog, thiab kev tau txais cov spectrum vibration. Hauv cov kab dej haus, cov engineers saib xyuas X-axis pulse value hloov pauv siv D8340 register, ua rau muaj peev xwm kwv yees txog cov teeb meem hnav khoom siv peb hnub ua ntej. Tus qauv saib xyuas ua ntej no hloov pauv "kev saib xyuas kev puas tsuaj" ib txwm mus rau "kev saib xyuas tiv thaiv kev npaj tseg," txo cov sijhawm tsis tau npaj tseg ntawm cov kab ntau lawm ntau dua 70%. Yamaha tau nthuav dav lub tswv yim no mus rau kev tswj hwm lub zog. Nws cov tshuab servo siv kev tswj hwm lub zog dynamic los txo kev siv zog ib chav los ntawm 15-20%, muab kev txhawb nqa rau cov tuam txhab zaub mov lub hom phiaj tsis muaj pa roj carbon.

Kev koom tes ntawm tib neeg thiab neeg hlau tab tom txhais dua tus qauv kev tsim khoom ntawm lub khw. Tsis zoo li kev ua haujlwm cais ntawm cov neeg hlau lag luam ib txwm muaj, tiam tshiab ntawm peb-axis kev sib koom tes neeg hlau siv cov lus teb rov qab thiab kev saib xyuas kev nyab xeeb los ua kom muaj kev koom tes ze nrog cov neeg ua haujlwm tib neeg. Hauv cov chaw cais zaub mov, caj npab neeg hlau ua haujlwm rov ua haujlwm, thaum cov neeg ua haujlwm tsom mus rau kev tshuaj xyuas zoo thiab kev tswj hwm kev zam. Kev sib xyaw ua ke no ua rau cov zis ib tus neeg nce 50% thaum txo qhov siv zog ua haujlwm. Lub platform sim ntawm Hefei Zhongke Shengu tau ua pov thawj qhov ua tau ntawm tus qauv no. Nws cov thev naus laus zis calibration tes-qhov muag ua kom ntseeg tau tias qhov tseeb ntawm neeg hlau hauv cov chaw sib xyaw ntawm tib neeg-neeg hlau, thaum cov algorithms tswj qhib-qhov chaw tso cai rau cov tuam txhab kom ua kom zoo dua qhov kev faib ua haujlwm ntawm tib neeg-neeg hlau raws li qhov xav tau tiag tiag. Rau cov tuam txhab zaub mov, tus qauv kev sib koom tes no yog qhov tsim nyog rau cov xwm txheej tsim khoom nrog kev hloov pauv ntawm lub caij nyoog.

Saib mus tom ntej, kev tsim qauv ruaj khov yuav dhau los ua qhov zoo tshaj plaws ntawm kev sib tw ntawm peb-axis servo robotic caj npab. Raws li ESG cov tswv yim dhau los ua ntau dua hauv kev lag luam tsim khoom, cov khoom siv yuav tsum tsis yog tsuas yog ua tau raws li qhov xav tau ntawm kev tsim khoom tab sis kuj ua raws li cov qauv ib puag ncig. Cov tuam txhab ua lag luam tab tom tsim kho tshiab hauv kev xaiv cov khoom siv, kev siv hluav taws xob, thiab kev tswj hwm lub neej. Cov no suav nrog kev siv cov hlau tsis xeb rov ua dua tshiab rau cov qauv kho tshuab, rov siv lub zog nres los ntawm kev siv tshuab rov qab lub zog servo motor, thiab tsim cov qauv modular, yooj yim disassembled rau kev rov ua dua tshiab tom qab. Cov kev tsim kho tshiab no tau txo cov khoom siv carbon footprint los ntawm ntau dua 30% thoob plaws nws lub neej tag nrho. Daim ntawv qhia QYResearch qhia tias cov khoom siv automation ruaj khov tau txais kev nyiam ntawm cov tuam txhab zaub mov, nrog nws txoj kev loj hlob ntawm kev lag luam 2-3 feem pua ​​​​​​ntau dua li cov khoom siv ib txwm muaj.

Xaus Lus: Kev Kos Duab ntawm Kev Sib Npaug ntawm Kev Ntsuas Qhov Tseeb thiab Kev Ywj Pheej

Nyob rau hauv lub nthwv dej ntawm automation hauv kev lag luam khoom noj thiab dej haus, peb-axis cov neeg hlau servo tab tom hloov kho cov saw hlau tsim khoom nrog lawv cov txiaj ntsig tshwj xeeb ntawm thev naus laus zis. Txij li kev ua haujlwm zoo ntawm Siweike lub 32-qhov kov automation system, mus rau qhov kev txheeb xyuas meej ntawm Yamaha qhov kev cais pom, mus rau kev ua haujlwm sib koom tes ntawm Coca-Cola cov kab ntau lawm, cov kev coj ua tshiab no qhia txog lub hauv paus ntsiab lus tseem ceeb: lub hom phiaj kawg ntawm kev ua haujlwm tsis siv neeg tsis yog hloov tib neeg nrog cov tshuab, tab sis kom ua tiav qhov sib npaug ntawm kev ua haujlwm zoo, kev nyab xeeb, thiab kev ywj pheej los ntawm kev txhawb nqa thev naus laus zis.