Kev Siv Lub Tshuab Txhaj Tshuaj Molding Tonnage thiab Robot Arm Stroke Matching Formula

Tshuab Txhaj Tshuaj Molding Cov Qauv Sib Piv ntawm Tonnage thiab Robot Arm Stroke

Hauv lub ntiaj teb nthwv dej ntawm kev hloov kho automation hauv kev lag luam txhaj tshuaj molding, qhov kev sib phim meej ntawm cov tshuab txhaj tshuaj molding thiab cov neeg hlau servo ncaj qha txiav txim siab qhov ua tau zoo ntawm kev tsim khoom, lub neej ntawm cov khoom siv, thiab kev nyab xeeb ntawm kev ua haujlwm. Muaj ntau tus neeg yuav khoom, uas tsis quav ntsej txog kev sib phim ntawm "tonnage thiab stroke," ntsib teeb meem xws li robot arm jamming thaum tshem tawm ib feem, khoom puas tsuaj, thiab txawm tias cov khoom siv sib tsoo, uas cuam tshuam loj heev rau kev tsim khoom. Tsab xov xwm no yuav tshuaj xyuas tob txog cov qauv sib phim tseem ceeb rau kev txhaj tshuaj molding tshuab tonnage thiab robot arm stroke, sib xyaw ua ke cov xwm txheej kev lag luam automation los muab cov txheej txheem xaiv ncaj qha, pab cov neeg yuav khoom xaiv tau meej.

I. Vim li cas nws thiaj li tseem ceeb heev uas yuav tsum xav txog qhov sib phim ntawm lub zog ntawm lub tshuab txhaj tshuaj molding thiab lub zog ntawm lub caj npab robot?

Lub zog ntawm lub tshuab txhaj tshuaj molding (lub zog clamping) muaj feem cuam tshuam ncaj qha rau qhov loj ntawm pwm, qhov qhib thiab kaw pwm, thiab qhov chaw molding khoom, thaum lub zog ntawm lub caj npab neeg hlau txiav txim siab seb nws puas tuaj yeem npog qhov ntau thiab tsawg ntawm kev xaiv thiab ua tiav kev ua haujlwm zoo. Kev sib phim tsis raug tuaj yeem ua rau peb qhov teeb meem tseem ceeb:

Kev mob stroke tsis txaus: Tsis tuaj yeem ncav cuag qhov chaw xaiv pwm tag nrho, lossis cuam tshuam rau pwm thaum lub sijhawm qhib thiab kaw pwm, ua rau kev xaiv tsis ua haujlwm thiab cov khoom siv sib tsoo;
Kev mob stroke ntau dhau: Ua rau cov nqi khoom siv pov tseg thiab ua rau lub sijhawm txav ntawm caj npab neeg hlau ntev dua, txo lub sijhawm tsim khoom (txo lub peev xwm txhua teev los ntawm 5% -15%);
Precision imbalance: Qhov zoo ntawm high precision ntawm Servo Neeg Hlau Tes tsis tuaj yeem siv tau tag nrho, ua rau cov khoom tsis sib haum thiab muaj teeb meem poob.

Rau cov tuam txhab tsim khoom uas tab tom nrhiav "kev txo nqi thiab kev txhim kho kev ua haujlwm zoo," kev sib phim ntawm kev tshawb fawb yog lub hauv paus rau kev ua haujlwm ruaj khov ntawm cov kab ntau lawm tsis siv neeg thiab yog qhov tseem ceeb ua ntej rau kev txo cov nqi ua haujlwm ntau dua 30% (cov ntaub ntawv los ntawm cov xwm txheej ua tau zoo hauv kev lag luam automation).

II. Kev Tshawb Fawb Txog Lub Tswv Yim Tseem Ceeb: Kev Sib Raug Zoo ntawm Lub Tonnage ntawm Lub Tshuab Txhaj Tshuaj Molding thiab Lub Hlwb Robot

1. Cov yam tseem ceeb uas cuam tshuam rau qhov hnyav ntawm lub tshuab txhaj tshuaj molding
Lub zog ntawm lub tshuab txhaj tshuaj molding (chav tsev: tons/T) sawv cev rau qhov loj ntawm lub zog clamping, txiav txim siab ncaj qha:
Qhov loj tshaj plaws ntawm pwm (dav, qhov siab, tuab);
Qhov siab tshaj plaws ntawm kev qhib thiab kaw pwm (qhov deb tshaj plaws ntawm cov phaj txav mus los thiab cov phaj ruaj khov ntawm lub tshuab txhaj tshuaj molding);
Thaj chaw molding khoom (qhov loj dua qhov tonnage, qhov loj dua qhov khoom loj / qhov hnyav uas tuaj yeem tsim tau).

2. Peb Qhov Loj Tseem Ceeb ntawm Kev Mus Los ntawm Tes Neeg Hlau
Qhov kev mus ncig ntawm lub caj npab servo robot yuav tsum npog tag nrho "txheej txheem tshem tawm ib feem," thiab nws cov ntsiab lus tseem ceeb suav nrog peb qhov ntev:
Kev mus ncig kab rov tav (X-axis): Qhov ntau ntawm kev txav mus rau sab laug-sab xis, uas yuav tsum npog qhov dav ntawm pwm + qhov chaw tso khoom tom qab tshem tawm;
Kev mus ncig ntsug (Z-axis): Qhov ntau ntawm kev txav mus rau sab saud-hauv qab, uas yuav tsum phim qhov qhib thiab kaw ntawm lub tshuab txhaj tshuaj molding + qhov siab ntawm cov khoom + qhov chaw nyab xeeb;
Kev mus tom ntej/rov qab (Y-axis): Qhov ntau ntawm kev txav mus rau/tawm ntawm lub tshuab txhaj tshuaj molding, uas yuav tsum tau npog qhov tob ntawm pwm + qhov offset tshem tawm qhov seem.
Tag nrho peb qhov ntev yuav tsum tau phim nrog cov kev ntsuas sib xws rau lub tshuab txhaj tshuaj molding tonnage kom ua tiav "kev tshem tawm cov khoom zoo thiab kev ua haujlwm tsis muaj kev cuam tshuam."

III. Cov Qauv Sib Piv rau Lub Tshuab Txhaj Tshuaj Molding Tonnage thiab Robot Caj Npab Mus Ncig (Qhov Siv Tau)

Raws li cov qauv siv tau hauv kev lag luam txhaj tshuaj thoob ntiaj teb, cov qauv hauv qab no tau raug txheeb xyuas los ntawm ntau dua ib txhiab qhov project (siv ZHIYI Intelligent's 500+ project implementation session), thiab siv tau rau kev xaiv 3-axis thiab 5-axis servo robot arm.

1. Kev Mus Los Kab Rov Tav (X-axis) Cov Qauv Sib Tw
Kev Mus Los Kab Rov Tav = Qhov Dav Tshaj Plaws ntawm Pwm (W) + Qhov Deb Kev Nyab Xeeb (S1) + Qhov Sib Piv ntawm Qhov Chaw Muab Khoom (L)
Qhov Dav Siab Tshaj Plaws ntawm Pwm (W): Qhov ntev siab tshaj plaws ntawm sab ntawm lub phaj pwm ruaj khov mus rau lub phaj pwm txav mus los ntawm lub tshuab txhaj tshuaj molding (tuaj yeem pom hauv lub rooj parameter ntawm lub tshuab txhaj tshuaj molding);
Kev Nrug Deb Kev Nyab Xeeb (S1): Qhov chaw tshwj tseg kom tsis txhob cuam tshuam ntawm caj npab neeg hlau thiab pwm thiab lub cev tshuab txhaj tshuaj molding, feem ntau yog 50-100 hli (qhov loj dua qhov pwm loj, qhov loj dua tus nqi);
Kev Sib Tov Khoom (L): Qhov nrug ntawm cov khoom uas muab tso rau ntawm txoj siv sia/thawv tom qab tshem tawm, feem ntau yog 100-300 hli (kho raws li txoj kab tsim khoom).
Piv txwv li: Lub tshuab txhaj tshuaj pwm 50-tuj nrog qhov dav pwm siab tshaj plaws ntawm 400mm, qhov deb nyab xeeb ntawm 80mm, thiab qhov chaw tso khoom ntawm 200mm, ces qhov kev mus ncig kab rov tav = 400 + 80 + 200 = 680mm. Pom zoo kom siv caj npab servo robot nrog qhov kev mus ncig kab rov tav 700mm.

2. Cov Qauv Sib Tw Ntsug (Z-axis)
Kab Ntsug = Kab Siab Tshaj Plaws Qhib/Kaw Lub Tshuab Txhaj Tshuaj Molding (H) + Qhov Siab Khoom (h) + Qhov Deb Kev Nyab Xeeb (S2) + Qhov Siab Tshem Tawm Ib Feem (H1)
Qhov Siab Tshaj Plaws Qhib/Kaw Lub Tshuab Txhaj Tshuaj Yas (H): Qhov deb tshaj plaws ntawm lub tshuab txhaj tshuaj yas txav mus los ntawm lub phaj (ib qho tseem ceeb, uas yuav tsum raws li lub rooj teev lus uas lub chaw tsim khoom siv txhaj tshuaj yas muab);
Qhov Siab Khoom (h): Qhov siab tshaj plaws ntawm cov khoom pwm (suav nrog qhov siab ntawm lub rooj vag thiab tus khiav);
Kev Nrug Deb Kev Nyab Xeeb (S2): Kev tshem tawm hauv qhov kev taw qhia ntsug kom tiv thaiv caj npab neeg hlau los ntawm kev sib tsoo nrog lub pwm sab saud / hauv qab phaj, feem ntau yog 30-80 hli;
Qhov Siab Tshem Tawm Ib Feem (H1): Qhov siab uas cov khoom nce tom qab raug tshem tawm (yuav tsum siab dua li lub phaj sab saud pwm kom yooj yim txav mus los kab rov tav), feem ntau yog 50-150 hli.
Piv txwv li: Rau lub tshuab txhaj tshuaj pwm 100-tuj nrog lub stroke qhib/kaw siab tshaj plaws ntawm 350mm, qhov siab ntawm cov khoom yog 50mm, qhov deb ntawm kev nyab xeeb yog 50mm, thiab qhov siab tshem tawm ntawm 100mm, lub stroke ntsug = 350 + 50 + 50 + 100 = 550mm. Pom zoo kom siv lub caj npab servo robot nrog lub stroke ntsug 600mm.

3. Cov Qauv Sib Tw Mus Tom Ntej/Tom Qab (Y-axis)
Kab laug sab pem hauv ntej/rov qab = Qhov tob tshaj plaws ntawm pwm (D) + Qhov tuab ntawm lub tshuab txhaj tshuaj pwm (T) + Qhov deb ntawm kev nyab xeeb (S3)
Qhov tob tshaj plaws ntawm pwm (D): Qhov ntev tshaj plaws ntawm pwm los ntawm kab sib cais mus rau lub phaj tom qab;
Lub Tshuab Txhaj Tshuaj Molding Platen Thickness (T): Lub thickness ntawm lub tshuab txhaj tshuaj molding txav / ruaj khov platen (tuaj yeem pom hauv lub rooj parameter ntawm lub tshuab txhaj tshuaj molding);
Kev Nrug Deb Kev Nyab Xeeb (S3): Qhov chaw tshwj tseg rau pem hauv ntej/rov qab kom tiv thaiv caj npab neeg hlau kom tsis txhob cuam tshuam nrog lub tshuab txhaj tshuaj molding nozzle thiab lub thoob, feem ntau yog 50-100 hli.
Piv txwv li: Rau lub tshuab txhaj tshuaj pwm 200-tuj uas muaj qhov tob tshaj plaws ntawm pwm yog 300mm, platen tuab yog 200mm, thiab qhov deb ntawm kev nyab xeeb yog 80mm, qhov stroke mus tom ntej/rov qab = 300+200+80=580mm. Pom zoo kom siv lub caj npab servo robot nrog qhov stroke mus tom ntej/rov qab 600mm.

IV. Cov Lus Qhia Txog Kev Xaiv Kab Mob Robot Caj Npab Rau Cov Tshuab Txhaj Tshuaj Molding Tonnage Sib Txawv

Lus Cim: Cov saum toj no yog cov nqi siv dav dav. Kev xaiv tiag tiag yuav tsum tau hloov kho raws li qhov loj ntawm pwm, kev tsim cov kab ntau lawm, thiab txoj kev xaiv (ib sab caj npab / ob sab caj npab). Nws raug pom zoo kom sab laj nrog pab pawg kws tshaj lij rau kev xam.

V. Peb Kauj Ruam Tseem Ceeb rau Kev Xam Sib Piv (Phau Ntawv Qhia Txog Kev Siv Tau Rau Tus Neeg Yuav Khoom)

Sau cov ntsiab lus tseem ceeb: Tau txais "tonnage, qhov siab tshaj plaws pwm qhib / kaw stroke, thiab platen thickness" los ntawm lub chaw tsim khoom siv txhaj tshuaj molding, thiab "qhov siab tshaj plaws pwm dav / tob / qhov siab" los ntawm lub chaw tsim khoom pwm. Txhais kom meej meej cov khoom loj thiab cov kab ntau lawm (qhov chaw tso khoom);
Xam siv cov qauv: Xam txhua yam khoom raws li cov qauv kab rov tav, ntsug, thiab pem hauv ntej mus rau tom qab saum toj no. Qhov kev ncua deb ntawm kev nyab xeeb yuav tsum tau kho raws li qhov chaw ua haujlwm tiag tiag (piv txwv li, nws tuaj yeem txo kom tsawg yog tias qhov chaw ua haujlwm me me, tab sis tsis tsawg dua 30 hli);
Kev tseg cia ntxiv: Ntxiv 5% -10% kev tseg cia rau cov txiaj ntsig xam kom daws tau cov xwm txheej xws li kev hloov pwm thiab cov khoom rov ua dua (piv txwv li, yog tias qhov kev suav kab rov tav yog 680mm, xaiv 700-750mm yog qhov txhim khu kev qha dua).

VI. Cov Yuam Kev Sib Tw thiab Cov Txheej Txheem Tiv Thaiv

Yuam Kev 1: Tsuas yog xav txog qhov tonnage, tsis quav ntsej txog qhov loj ntawm pwm
Cov tshuab txhaj tshuaj pwm uas muaj tib lub tonnage tuaj yeem phim nrog cov pwm sib txawv (piv txwv li, lub tshuab txhaj tshuaj pwm 100-tuj tuaj yeem phim nrog cov pwm dav 300mm lossis 500mm). Kev xaiv ncaj qha raws li tonnage tuaj yeem ua rau muaj kev mob stroke tsis txaus.
Kev zam: Siv qhov loj ntawm pwm tiag tiag ua qhov tseem ceeb, thiab siv tonnage tsuas yog siv ua qhov piv txwv pab xwb.

Yuam Kev 2: Siv qhov deb me dhau rau kev nyab xeeb
Xaiv qhov tsawg kawg nkaus stroke kom txuag tau cov nqi, tsis quav ntsej txog cov yam xws li hmoov av hauv chaw ua haujlwm thiab kev co ntawm cov khoom siv, tuaj yeem ua rau muaj kev sib tsoo yooj yim.
Kev zam: Khaws cia 50-100 hli rau cov xwm txheej ib txwm muaj, thiab 100-150 hli rau kev tsim khoom siab lossis cov pwm nyuaj.

Yuam Kev 3: Qhov loj dua ntawm qhov stroke, qhov zoo dua
Yog tias koj nias lub khawm ntau dhau, lub sijhawm nias yuav ua rau lub caj npab neeg hlau txav mus los ntev dua (txhua qhov nias ntxiv 500 hli yuav ua rau lub sijhawm xaiv ib zaug nce ntxiv 0.3-0.5 vib nas this), ua rau lub voj voog tsim khoom tsawg dua.
Kev Zam: Xam kom meej raws li cov qauv, thiab tsuas yog khaws cov khoom seem uas tsim nyog. Kev Nkag Siab Yuam Kev 4: Tsis Saib Xyuas Cov Kev Ntsuas Qhov Tseeb ntawm Servo Robot
Thaum phim qhov ntev ntawm lub stroke, nws yog ib qho tseem ceeb kom ntseeg tau tias lub tshuab rov ua dua (pom zoo hauv ± 0.1 hli) kom tsis txhob cuam tshuam rau kev ruaj khov ntawm kev xaiv.
Kev zam: Xaiv cov neeg hlau servo uas muaj daim ntawv pov thawj ISO9001 thiab CE (xws li cov khoom ZHIYI series) thaum xaiv kom paub tseeb tias muaj tseeb thiab ruaj khov.

VII. Cov Kev Xav Ntxiv rau Kev Xaiv Servo Robot

Kev Sib Koom Tes ntawm Kev Thauj Khoom thiab Kev Tawm Tsam: Qhov loj dua ntawm kev tawm tsam, qhov loj dua ntawm lub peev xwm thauj khoom uas xav tau rau tus neeg hlau (piv txwv li, 2000mm kab rov tav kev tawm tsam xav tau lub peev xwm thauj khoom ntawm ≥10kg) kom tiv thaiv kev co thaum lub sijhawm txav mus los;
Cov Kev Cai Sib Koom Tes Ntau Txoj Kab: Cov xwm txheej txhaj tshuaj molding nyuaj (xws li kev txhaj tshuaj molding thiab kev xaiv ntau qhov chaw) xav tau 5-axis dual-arm servo robot. Kev cuam tshuam ntawm ob txoj kab yuav tsum tau xav txog thaum phim qhov stroke;
Kev Dais Teeb Meem Tshwj Xeeb: Rau cov pwm tshwj xeeb (xws li cov pwm rub lub plawv, cov pwm ob xim) lossis cov kab tsim khoom tsis yog tus qauv, xav tau pab pawg kws tshaj lij los muab kev tsim qauv stroke (ZHIYI tuaj yeem muab kev tshuaj xyuas hauv tsev thiab kev pabcuam tsim qauv daws teeb meem);
Kev Pab Txhawb Nqa Tom Qab Muag Khoom Thiab Kev Txawj Ntse: Xaiv ib lub chaw tsim khoom uas muab kev pab txhawb nqa 24 teev kom tsis txhob muaj teeb meem ntawm cov kab ntau lawm.

Xaus Lus: Kev Sib Piv Txog Kev Tshawb Fawb yog Qhov Yuav Tsum Tau Ua Ntej rau Kev Txhim Kho Automation

Qhov kev sib phim meej ntawm lub tshuab txhaj tshuaj molding tonnage thiab robot stroke yog lub hauv paus rau kev ua tiav "kev ua haujlwm zoo, ruaj khov, thiab muaj kev nyab xeeb" kev tsim khoom tsis siv neeg. Siv cov qauv saum toj no thiab cov lus qhia xaiv, cov neeg yuav khoom tuaj yeem ua tiav cov kev suav xaiv, tab sis rau cov xwm txheej nyuaj (xws li kev hloov pauv ntau pwm, kev tsim khoom siab), nws raug pom zoo kom sab laj nrog pab pawg kws tshaj lij.