Muaj peev xwm thauj khoom muaj zog, peb-axis servo manipulator muaj qhov zoo hauv kev tuav cov khoom hnyav

Muaj Peev Xwm Thauj Khoom Muaj Zog: Cov Zoo ntawm Peb-Axis Servo Robots hauv Kev Tswj Khoom Hnyav

Hauv kev tsim khoom, kev xa khoom thiab kev khaws cia khoom, cov khoom siv hauv tsheb, thiab lwm yam teb, kev tuav cov khoom hnyav tseem yog ib qho tseem ceeb ntawm cov txheej txheem tsim khoom, qhov teeb meem tsis tu ncua hauv kev ua haujlwm zoo thiab muaj kev phom sij rau kev nyab xeeb. Los ntawm kev pheej hmoo siab thiab kev ua haujlwm qis ntawm kev tuav tes ib txwm muaj mus rau qhov txwv kev thauj khoom thiab qhov tsis raug ntawm thaum ntxov Tes Robots, kev lag luam txuas ntxiv xav tau cov kev daws teeb meem kev tuav cov khoom hnyav uas ruaj khov dua, ua haujlwm tau zoo dua, thiab muaj kev nyab xeeb dua.Peb-axis servo robots, nrog lawv cov kev ua tau zoo tshaj plaws, tab tom dhau los ua ib qho tseem ceeb ntawm cov khoom siv los kov yeej qhov kev sib tw no, txhais dua cov qauv thiab kev ua haujlwm ntawm kev tuav cov khoom hnyav.

I. Cov Teeb Meem Kev Lag Luam Hauv Kev Tswj Khoom Hnyav: Vim li cas "Lub Peev Xwm Thauj Khoom" thiaj yog qhov Kev Hloov Pauv Tseem Ceeb?

Ua ntej peb yuav tshawb nrhiav qhov zoo ntawm cov neeg hlau servo peb-axis, peb yuav tsum xub hais txog cov teeb meem uas feem ntau tshwm sim hauv kev tuav cov khoom hnyav niaj hnub no - cov teeb meem uas qhia txog qhov tseem ceeb ntawm lub peev xwm thauj khoom muaj zog:

Qhov "ob qho teeb meem" ntawm kev siv tes ua: Rau cov ntaub ntawv uas hnyav tshaj 50 kg (xws li lub tsheb chassis, pwm loj, thiab cov hlau castings), kev siv tes ua tsis yog tsuas yog xav tau kev koom tes ntawm ntau tus neeg xwb tab sis kuj ua rau lub cev muaj zog, ua rau kev ua haujlwm tsis zoo thiab kev nyab xeeb tsawg dua xws li cov leeg nqaij thiab cov khoom poob. Raws li "Daim Ntawv Qhia Txog Kev Nyab Xeeb Kev Tsim Khoom," kev sib tsoo ntawm kev siv khoom hnyav suav txog 32% ntawm tag nrho cov kev sib tsoo hauv chaw ua haujlwm, 80% ntawm cov no yog cuam tshuam nrog kev ua yuam kev lossis kev qaug zog.

Qhov Tsis Zoo ntawm Cov Khoom Siv Kho Tshuab Ib Txwm Muaj: Txawm hais tias cov caj npab neeg hlau thaum ntxov lossis cov khoom siv ib-axis tuaj yeem ua haujlwm hnyav, lawv raug kev txom nyem los ntawm ob qhov teeb meem tseem ceeb: qhov txwv qis sab saud (feem ntau qis dua 100kg), ua rau lawv tsis txaus rau cov ntawv thov kev lag luam hnyav; thiab qhov tseeb tsis zoo (feem ntau tshaj ± 5mm), uas tuaj yeem ua rau cov khoom poob lossis kev sib dhos tsis ua haujlwm thaum lub sijhawm sib dhos meej (xws li docking automotive parts).

Qhov kev tsis sib haum xeeb ntawm kev ua haujlwm zoo thiab tus nqi: Thaum kev lag luam tsim khoom hloov mus rau kev tsim khoom yooj ywm dua, cov tuam txhab xav tau kev ywj pheej ntau dua thiab kev sib txuas ntxiv hauv kev tuav cov khoom hnyav. Cov khoom siv ib txwm muaj feem xav tau cov kev tsheb ciav hlau ruaj khov lossis kev teeb tsa thiab kev ua haujlwm nyuaj, ua rau kev hloov cov kab ntau lawm siv sijhawm thiab siv zog ntau. Kev tsis muaj peev xwm thauj khoom txaus ncaj qha txwv cov khoom siv thauj khoom ib zaug, ua rau muaj kev pheej hmoo ntawm kev cuam tshuam cov kab ntau lawm. 2. Cov txiaj ntsig tseem ceeb ntawm Peb-Axis Servo Robots: Los ntawm "Lub peev xwm thauj khoom" mus rau "Kev ua tau zoo tag nrho"

Qhov kev xaiv zoo tshaj plaws rau kev tuav cov khoom hnyav ntawm lub tshuab servo peb-axis yog nws lub peev xwm thauj khoom muaj zog, ua ke nrog nws cov txiaj ntsig ntawm kev raug siab, kev ruaj khov siab, thiab kev ywj pheej siab. Qhov no ua rau muaj kev ua tau zoo dua: kev thauj khoom ntau dua ib zaug nqa, kev tso qhov chaw raug dua, thiab kev ua haujlwm ruaj khov dua mus sij hawm ntev.

1. Lub Peev Xwm Thauj Khoom: Tawg Dhau Qhov Txwv Qhov Hnyav Kom Tau Raws Li Qhov Xav Tau ntawm Cov Ntawv Thov Hnyav

Cov neeg hlau servo peb-axis muaj peev xwm thauj khoom txij li 50kg txog 500kg, nrog rau qee cov qauv customized tshaj 1000kg. Lawv tuaj yeem npog feem ntau cov xwm txheej kev tuav cov khoom hnyav hauv kev lag luam, xws li kev tuav cav hauv kev lag luam tsheb, kev sib dhos loj hauv cov tshuab siv hauv kev tsim kho, thiab kev hloov pallet hnyav hauv kev lag luam logistics. Nws cov kev ua tau zoo ntawm kev thauj khoom yog txhawb nqa los ntawm ob lub thev naus laus zis tseem ceeb:

Lub cev muaj zog servo siab: Siv cov servo motors uas xa tawm los ntawm txawv teb chaws, lub kaw lus xa cov zis torque ruaj khov thiab ua rau kev ua haujlwm txuas ntxiv mus rau hauv qab qhov hnyav tag nrho, zam kev poob qis lossis qhov ceev poob vim muaj zog tsis txaus.

Cov qauv kho tshuab muaj zog: Lub caj npab thiab cov pob qij txha yog tsim los ntawm cov khoom siv hlau muaj zog (xws li quenched thiab tempered 45 # hlau thiab die-cast aluminium alloy), ua ke nrog cov bearings precision. Qhov no ua kom muaj kev ruaj khov ntawm cov qauv txawm tias nyob hauv qab cov khoom hnyav, tiv thaiv kev hloov pauv uas yuav cuam tshuam rau qhov tseeb.

Piv txwv li, ntawm ib lub Hoobkas tsim khoom siv tsheb, kev siv lub tshuab servo peb-axis nrog lub peev xwm thauj khoom 200kg tso cai rau lub tshuab tuav, thauj, thiab tso cov chaw sib kis (qhov hnyav 180kg txhua qhov), uas yav dhau los xav tau ob tus neeg ua haujlwm los tsav lub crane. Qhov kev ua haujlwm ib txhais tes no tau nce 300%, tshem tawm qhov xav tau kev cuam tshuam tes thiab txo qis kev pheej hmoo kev nyab xeeb.

2. Kev Ntsuas Qhov Tseeb: Kev Sib Npaug ntawm Qhov Thauj Khoom thiab Kev Ntsuas Tseeb, Ua Kom Tau Raws Li Qhov Yuav Tsum Tau Ua Kom Sib Dhos Tseeb

Ib txwm muaj, "kev thauj khoom siab" feem ntau yog txuam nrog "kev ua haujlwm tsis raug." Txawm li cas los xij, tus neeg hlau servo peb-axis ua tiav "kev ua haujlwm raug siab hauv qab cov khoom hnyav" los ntawm kev sib xyaw ua ke ntawm lub kaw lus tswj servo thiab lub tshuab kis tau zoo:

Kev Tswj Xyuas Lub Voj Voog Servo: Siv lub kaw lus tswj hwm lub voj voog PLC + servo tsav, lub tshuab hlau muab cov lus teb rov qab tiag tiag ntawm qhov chaw thiab qhov ceev, kho qhov tso zis hluav taws xob raws li kev hloov pauv ntawm qhov hnyav. Qhov no ua kom muaj qhov yuam kev ntawm qhov chaw hauv ± 0.1 hli txog ± 0.5 hli thaum muaj qhov hnyav tag nrho, ua tau raws li qhov yuav tsum tau ua ntawm kev sib dhos ua ke (piv txwv li, kev sib dhos cov khoom hnyav nrog cov khoom siv, kev sib txuas ua ke ntawm ntau yam khoom).

Kev Siv Lub Pob Ntsia Hlau/Timing Belt Drive Uas Muaj Kev Ntsuas Zoo: Cov khoom siv tsav tseem ceeb siv cov pob ntsia hlau lossis cov siv lub sijhawm uas muaj kev ntsuas zoo, ua tiav qhov kev xa xov zoo tshaj 95%. Qhov no txo ​​qhov kev hloov pauv ntawm qhov chaw los ntawm kev cuam tshuam, ua kom muaj qhov chaw sib xws ntawm ntau txhiab qhov kev hla, tshwj xeeb tshaj yog hauv kev ua haujlwm rov ua dua. Tom qab siv lub tshuab servo peb-axis nrog lub nra hnyav 300kg, lub tuam txhab tshuab tsim kho tau txo qhov yuam kev sib dhos ntawm lub tog raj kheej hydraulic loj (txhua qhov hnyav 280kg) thiab lub cev tshuab los ntawm ± 2mm mus rau ± 0.3mm, ua rau qhov kev sib dhos dhau los ntawm 85% mus rau 99.5%, thiab txo cov nqi rov ua haujlwm vim qhov yuam kev sib dhos los ntawm ntau dua 500,000 yuan txhua xyoo.

3. Kev Ruaj Ntseg thiab Kev Ntseeg Tau: Tsis muaj kev ntxhov siab, kev ua haujlwm hnyav mus sij hawm ntev thiab txo cov nqi kho

Kev tuav cov khoom hnyav ua rau cov khoom siv ruaj khov heev. Yog tias ua tsis tiav thaum lub sijhawm ua haujlwm puv ntoob tsis yog tsuas yog ua rau cov kab ntau lawm nres xwb tab sis kuj ua rau cov khoom siv puas tsuaj lossis muaj kev nyab xeeb vim cov khoom poob. Lub tshuab servo peb-axis ua kom muaj kev ua haujlwm ruaj khov mus sij hawm ntev los ntawm cov yam ntxwv tsim hauv qab no:

Kev Tiv Thaiv Kev Thauj Khoom Ntau Dhau: Ua kom muaj kev thauj khoom ntau dhau tam sim no, kev thauj khoom ntau dhau torque, thiab kev tiv thaiv kub dhau. Thaum lub nra hnyav tshaj qhov teev tseg lossis qhov kub ntawm lub cev muaj zog siab dhau, lub cuab yeej yuav kaw thiab tshaj tawm lub tswb, tiv thaiv kev puas tsuaj rau cov khoom tseem ceeb.

Tsim Tsis Tas Yuav Kho: Cov khoom tseem ceeb (xws li lub cev muaj zog servo, cov kabmob, thiab cov ntsia hlau tsav) raug kaw kom tiv thaiv cov hmoov av thiab roj paug. Lub tshuab lubrication muab cov roj tsis siv neeg, txo kev kho tes. Lub sijhawm nruab nrab ntawm kev ua tsis tiav (MTBF) ntawm lub cuab yeej tuaj yeem ncav cuag ntau dua 8,000 teev, ntau dua 5,000 teev ntawm cov caj npab robotic ib txwm muaj.

Piv txwv li, ib lub chaw khaws khoom logistics, tau qhia txog lub tshuab servo peb-axis uas muaj peev xwm 500kg rau kev tuav cov pallets hnyav (txhua lub hnyav 450kg) hauv thiab tawm ntawm lub tsev rau khoom. Nws ua haujlwm tas li rau 12 teev hauv ib hnub thiab tsuas yog xav tau ib zaug kev tshuaj xyuas ib hlis xwb. Cov nqi kho yog qis dua 40% piv rau cov forklifts ib txwm muaj, thiab lub chaw tsis tau muaj kev cuam tshuam hauv kev khaws cia vim yog cov khoom siv tsis ua haujlwm.

4. Kev Ywj Pheej: Hloov kho sai rau ntau yam xwm txheej thiab teb rau cov kev xav tau ntau lawm.

Piv rau cov khoom siv thauj khoom hnyav uas siv txoj kev ruaj khov (xws li cranes thiab cov caj npab robotic hauv pem teb), lub tshuab servo peb-axis muaj cov txiaj ntsig zoo ntawm kev ywj pheej:

Kev Teeb Tsa Yooj Yim: Tsis tas yuav muaj cov kab hauv av nyuaj lossis cov thav hlau saum toj kawg nkaus rau kev teeb tsa; nws tuaj yeem yooj yim kho rau hauv av lossis lub rooj ua haujlwm, tsim kom muaj qhov chaw me me thiab hloov kho rau kev hloov kho qhov chaw ua haujlwm.

Kev Hloov Qhov Kev Pab Cuam Sai: Txoj kev tuav, cov khoom thauj, thiab qhov chaw sib koom ua ke tuaj yeem hloov kho tau siv lub vijtsam kov. Kev hloov kho qhov kev pab cuam rau ntau yam haujlwm tuav khoom siv tsuas yog siv sijhawm 5-10 feeb xwb, thaum cov khoom siv ib txwm xav tau ntau teev lossis txawm tias ntau hnub ntawm kev debugging.

Kev Koom Tes Ntau Qhov Chaw Nres Tsheb: Nws tuaj yeem ua ke nrog cov kab conveyor, AGVs, thiab lwm yam khoom siv kom ua tiav kev koom tes ntau qhov chaw nres tsheb. Piv txwv li, cov khoom hnyav tuaj yeem khaws los ntawm lub txee, tsiv mus rau cov khoom siv ua haujlwm, thiab tom qab ntawd tsiv mus rau qhov chaw tshuaj xyuas tom qab ua tiav. Cov txheej txheem ua haujlwm tag nrho no tshem tawm qhov xav tau kev hloov pauv tes.

III. Cov Xwm Txheej Siv Ib Txwm ntawm Cov Neeg Hlau Servo Peb-Axis: Los ntawm "Kev Tswj Ib Zaug" mus rau "Kev Txhawb Nqa Tag Nrho Cov Txheej Txheem"

Lub tshuab servo peb-axis muaj peev xwm thauj khoom tau zoo thiab ua tau zoo heev ua rau nws hloov pauv los ntawm "ib lub cuab yeej tuav ib zaug" mus rau "lub cuab yeej txhawb nqa tag nrho" hauv ntau yam lag luam. Cov hauv qab no yog peb qhov xwm txheej siv:

1. Kev Tsim Tsheb thiab Cov Khoom Siv: "Kev Xav Tau Ob Zaug" ntawm Cov Khoom Hnyav thiab Kev Ua Kom Raug

Kev lag luam tsheb yog ib qho tseem ceeb rau kev tuav cov khoom hnyav. Txij li cov khoom siv ntawm lub cev uas muaj cov cim (50-150kg txhua lub) mus rau cov cav thiab cov kis (100-300kg txhua lub), xav tau cov khoom siv thauj khoom hnyav, thiab muaj kev ua haujlwm zoo. Cov neeg hlau servo peb-axis tuaj yeem ua tiav cov hauv qab no:

Lub Tsev Muag Khoom Siv Luam Ntawv: Coj cov phaj hlau hnyav los ntawm lub khib, txav mus rau lub tshuab luam ntawv, thiab tom qab ntawd txav mus rau cov txheej txheem tom ntej tom qab luam ntawv, tshem tawm kev hloov pauv los ntawm kev tuav tes.

Chaw Sib Dhos Zaum Kawg: Txav cov khoom hnyav xws li lub cav thiab lub qag nram qab mus rau lawv qhov chaw sib xws ntawm lub cev tsheb, nrog rau qhov yuam kev ntawm qhov chaw hauv ± 0.5 hli kom ntseeg tau tias kev sib dhos raug.

Chaw Khaws Khoom Siv: Kev thauj khoom thiab tshem tawm cov pallets hnyav uas muaj cov khoom siv tsheb, hloov cov forklifts thiab txo cov neeg ua haujlwm tes.

Tom qab lub koom haum tsim tsheb sib koom ua ke tau qhia txog 20 lub tshuab servo peb-axis nrog lub peev xwm thauj khoom ntawm 200-300kg, qhov kev ua haujlwm ntawm cov khoom hnyav ntawm lub khw sib dhos kawg tau nce 40%, qhov kev sib dhos tsis zoo txo ​​qis 60%, thiab kev txuag nyiaj ua haujlwm txhua xyoo tau tshaj 3 lab yuan.

2. Cov Tshuab Siv Hauv Tsev thiab Cov Khoom Siv Hnyav: "Kev Ua Haujlwm Ruaj Khoov" Thaum Muaj Kev Thauj Khoom Ntau Dhau

Cov tshuab siv hauv kev tsim kho (xws li cov khawb av thiab cov cranes) feem ntau muaj cov khoom hnyav (piv txwv li, cov thoob khawb av hnyav 500-800kg txhua lub) thiab cov khoom loj. Kev tswj hwm ib txwm siv kev sib xyaw ua ke ntawm lub crane thiab kev taw qhia tes, uas tsis ua haujlwm zoo thiab muaj kev pheej hmoo siab rau kev nyab xeeb. Peb-axis servo robots (kho tau nrog lub nra hnyav ntawm 500-1000kg) ua rau:

Kev hloov pauv ntawm cov khoom loj hauv lub hoobkas yam tsis muaj kev taw qhia ntawm tus nuv, yog li tiv thaiv kev sib tsoo ntawm cov khoom;

Kev sib dhos kom raug ntawm cov khoom nrog lub cev tshuab, xws li txav cov twj hydraulic hnyav mus rau qhov mounting ntawm lub cev tshuab nrog qhov tseeb ntawm ± 1 hli, txo qhov sib dhos sib txawv;

Kev tswj cov khoom siv tiav lawm hauv online, xws li kev tsiv cov tsheb khawb me me uas tau sib dhos ua ke (hnyav 3-5 tons thiab xav tau kev sib koom tes ntawm ntau tus neeg hlau) los ntawm kab ntau lawm mus rau qhov chaw cia khoom.

3. Kev Thauj Khoom thiab Kev Khaws Khoom: "Kev Ntws Zoo" ntawm Cov Pallets Hnyav

Nrog rau kev txhim kho ntawm e-lag luam thiab kev tsim khoom siv, qhov kev thov rau kev tuav cov pallets hnyav (thauj nrog cov khoom siv hauv tsev, rooj tog, thiab cov khoom siv raw khoom lag luam) nce ntxiv. Cov neeg hlau servo peb-axis tuaj yeem siv ua ke nrog cov chaw khaws khoom siab thiab AGV systems kom ua tiav:

Kev thauj khoom pallet hnyav thiab tshem tawm hauv cov tsev rau khoom siab, nrog rau ib qho peev xwm tuav tau txog li 500 kg, nce 50% piv rau cov cranes stacker ib txwm muaj;

Kev faib cov khoom hnyav hauv kev thauj mus los hla ciam teb, xws li tsiv 300-400 kg pallets ntawm cov khoom siv raw khoom lag luam los ntawm cov thawv mus rau kab faib khoom, hloov cov neeg ua haujlwm tes thiab forklifts, thiab nce kev ua haujlwm tau zoo los ntawm 200%;

Kev sib koom ua ke ntawm cov kab ntau lawm thiab cov tsev rau khoom, xws li kev ua kom cov khoom hnyav tiav los ntawm cov kab ntau lawm raug xa ncaj qha los ntawm tus neeg hlau mus rau AGV pallets, uas tom qab ntawd raug xa mus rau lub tsev rau khoom los ntawm AGV, tshem tawm kev hloov pauv nruab nrab.

VI, Cov Neeg Hlau Servo Peb-Axis Yuav Ua Li Cas Txhim Kho Lawv "Qhov Zoo Ntawm Kev Thauj Khoom"?

Nrog kev nce qib ntawm kev siv tshuab automation hauv kev lag luam, kev siv cov khoom siv cov neeg tswj hwm servo peb-axis hauv kev tuav cov khoom hnyav yuav nthuav dav ntxiv, thiab lawv lub peev xwm thauj khoom kuj tseem yuav raug txhim kho kom ntse dua, sib koom ua ke, thiab ntsuab.

Kev hloov kho qhov hnyav ntse: Los ntawm kev qhia txog cov sensors (xws li cov sensors hnyav thiab cov sensors tswj lub zog), kev txheeb xyuas thiab kho qhov hnyav tsis siv neeg tau ua tiav. Tus manipulator tuaj yeem ntes qhov hnyav ntawm cov khoom siv hauv lub sijhawm tiag tiag thiab ua kom lub zog tso zis thiab qhov nrawm ntawm kev txav mus los zoo dua, zam kev pov tseg lub zog los ntawm "kev ceev qis rau cov khoom hnyav thiab kev ceev ceev rau cov khoom sib dua" thaum txhim kho qhov tseeb ntawm qhov chaw.

Kev koom tes thiab kev koom ua ke ntawm ntau txoj kab ke: Yav tom ntej, "peb txoj kab ke + ntau txoj kab ke" yuav tshwm sim. Piv txwv li, peb txoj kab ke Tus Neeg Tswj Xyuas Servo feem ntau tuaj yeem tuav cov khoom hnyav, thaum lub caj npab robotic rau-axis tuaj yeem ua qhov kev sib dhos meej, tsim kom muaj kev daws teeb meem rau "kev tuav cov khoom hnyav + kev ua haujlwm yooj yim."

Tsim kom ntsuab thiab txuag hluav taws xob: Thaum txhim kho lub peev xwm thauj khoom, kev siv hluav taws xob raug txo los ntawm kev ua kom lub cev muaj zog zoo, kev tsav tsheb servo txuag hluav taws xob, thiab kev rov qab siv hluav taws xob ntawm lub nres. Piv txwv li, ib hom khoom siv peb-axis servo manipulator nrog lub peev xwm thauj khoom ntawm 300kg siv hluav taws xob tsawg dua 25% dua li cov khoom siv ib txwm muaj, txuag tau ntau dua 10,000 yuan hauv cov nqi hluav taws xob txhua xyoo.

Xaus Lus: Ua Kom Tiav Nrog "Lub Peev Xwm Thauj Khoom Muaj Zog" thiab Ua Kom Muaj Zog Nrog "Kev Ua Haujlwm Zoo Tag Nrho"

Qhov teeb meem ntawm kev tuav cov khoom hnyav yog qhov tsis sib xws ntawm qhov yuav tsum tau thauj khoom thiab cov peev xwm ntawm cov khoom siv uas twb muaj lawm. Cov cuab yeej tswj hwm peb-axis servo, nrog lawv lub hauv paus tseem ceeb ntawm "muaj peev xwm thauj khoom muaj zog," ua ke qhov tseeb siab, kev ruaj khov siab, thiab kev ywj pheej siab. Lawv tsis tsuas yog daws qhov "kev sib tw hnyav" ntawm kev tuav cov khoom hnyav xwb tab sis kuj txhim kho kev ua haujlwm zoo thiab txo cov kev pheej hmoo kev nyab xeeb los ntawm kev ua haujlwm tag nrho, ua rau lawv yog cov khoom siv tseem ceeb hauv kev hloov pauv ntawm kev lag luam tsim khoom mus rau "cov chaw tsim khoom ntse."