Cov Txheej Txheem Txhaj Tshuaj Twg Xav Tau Tsib-Axis Robots?

Cov Txheej Txheem Txhaj Tshuaj Molding Twg Yuav Tsum Tau Tsib-Axis Robots?

Nyob rau hauv lub ntsiab lus ntawm kev hloov pauv thoob ntiaj teb kev lag luam txhaj tshuaj molding mus rau qhov tseeb thiab automation, robots tau dhau los ua cov khoom siv tseem ceeb ntawm cov kab ntau lawm txhaj tshuaj molding. Ntawm lawv, tsib-axis servo robots, nrog lawv cov txiaj ntsig ntawm ntau qib kev ywj pheej txav thiab qhov chaw raug siab, tau dhau los ua "cov khoom siv tseem ceeb" rau qee cov txheej txheem txhaj tshuaj molding nyuaj. Piv rau peb-axis robots uas tsuas tuaj yeem ua tiav kev txav mus los linear, tsib-axis robots, los ntawm kev sib koom tes ntawm X / Y / Z linear axes thiab A / B rotational axes, tuaj yeem daws cov teeb meem xws li "kev hloov kho posture nyuaj, qhov chaw ntxig meej, thiab kev tshem tawm qhov nyuaj." Tsab xov xwm no yuav tsom mus rau plaub cov txheej txheem txhaj tshuaj molding uas xav tau cov neeg hlau tsib-axis, thiab, ua ke nrog cov yam ntxwv ntawm ZHIYI (Zhiyi Intelligent) tsib-axis servo robots, yuav tshuaj xyuas cov logic xaiv thiab cov txiaj ntsig zoo rau cov neeg yuav khoom thoob ntiaj teb.

I. Cov Txheej Txheem Moulding Insert: High-Precision Insert Placement, Ib Lub Axis Ploj Lawm Ua Rau Cov Khoom Siv Pov Tseg Ntau Ntxiv

Kev txhaj tshuaj pwm rau hauv pwm yog ib qho txheej txheem uas cov hlau ntxig, cov khoom siv hluav taws xob, thiab lwm yam, tau muab tso rau hauv qhov pwm ua ntej, thiab tom qab ntawd yas raug txhaj tshuaj los ua cov khoom sib xyaw ua ke. Cov txheej txheem no siv dav hauv cov khoom xws li cov sensors tsheb, cov xov tooj ntawm tes them, thiab cov khoom siv kho mob. Cov kev cai tseem ceeb rau cov neeg hlau hauv hom txheej txheem no yog "kev ntxig qhov tseeb + kev ntxig tsis muaj kev cuam tshuam," uas cov neeg hlau peb-axis tsis tuaj yeem ua tau raws li.

Vim li cas cov neeg hlau tsib-axis thiaj li tsim nyog? Kev kho qhov chaw yog qhov tseem ceeb: Cov ntxig feem ntau yuav tsum tau tilted lossis tig thaum lub sijhawm ntxig (piv txwv li, cov hlau pins ntawm cov sensors tsheb yuav tsum nyob ntawm lub kaum sab xis 30 ° rau lub pwm qhov). Cov neeg hlau peb-axis tsuas yog tuaj yeem txav mus raws txoj kab ncaj nraim thiab tsis tuaj yeem kho lub kaum sab xis ntawm cov ntxig. Kev ntxig tes tsis yog tsuas yog tsis ua haujlwm zoo (tus nqi tsim khoom tsuas yog kwv yees li 90 daim ib teev), tab sis kuj tseem yuav muaj cov nqi pov tseg siab txog li 6% vim yog qhov yuam kev tso chaw (qhov chaw cov ntaub ntawv: In-Mold Insertion Injection Molding Industry White Paper);

Qhov kev ua kom raug ntawm qib micron yog qhov tsim nyog: Qhov yuam kev ntawm qhov chaw ntawm cov khoom siv hluav taws xob thiab cov hlau me me yuav tsum tau tswj hwm hauv ± 0.02 hli. Lub ZHIYI tsib-axis servo Neeg Hlau PebPeb cov servo motors thiab precision guide rails uas tau xa tawm los ntawm txawv teb chaws, ua tiav qhov tseeb ntawm ± 0.01 hli, ntau dua li ± 0.1 ~ 0.2 hli ntawm peb-axis robots, thiab tuaj yeem txo qhov nrawm ntawm cov ntawv ntxig rau hauv qab 1.2%;

Kev hloov kho rau qhov chaw me me: Kev txhaj tshuaj molding hauv pwm feem ntau siv cov tshuab txhaj tshuaj molding me me. Kev tsim ib sab caj npab ntawm ZHIYI tsib-axis Neeg Hlau Sua kom lub cev ntev dua, zam kev cuam tshuam nrog pwm thiab cov pas nrig khi, thiab lub voj voog teeb tsa thiab kev ua haujlwm luv dua 30% piv rau qhov nruab nrab ntawm kev lag luam.

Cov Ntsiab Lus Tseem Ceeb ntawm ZHIYI:
Txhawb kev sib txuas lus nrog cov tshuab txhaj tshuaj thoob ntiaj teb, xws li Haitian, Chen Hsong, thiab Yizumi, uas ua rau kev xa tawm sai yam tsis tas hloov kho cov khoom siv uas twb muaj lawm; muab cov khoom siv kho kom haum rau qhov chaw, ua ke nrog kev txhawb nqa kev txawj ntse 24 teev tom qab muag, kom ntseeg tau tias qhov ruaj khov ntawm kev ntxig ntxig (MTBF nruab nrab lub sijhawm nruab nrab ntawm kev ua tsis tiav tshaj 20000 teev).

II. Cov Txheej Txheem Txhaj Tshuaj Ob-Xim/Ntau-Xim: Tig Ib Feem thiab Hloov Chaw Ntau Qhov Chaw, Cov Neeg Hlau Peb-Axis Tsis Muaj Peev Xwm

Kev txhaj tshuaj pwm ob xim/ntau xim ua tiav kev txhaj tshuaj pwm sib xyaw ua ke ntawm cov xim sib txawv thiab cov ntaub ntawv ntawm cov yas los ntawm ob pawg pwm lossis lub thav duab pwm tig. Cov ntawv thov ib txwm muaj xws li cov xov tooj ntawm tes (xim gradient), cov vaj huam sib luag khoom siv hauv tsev (cov roj hmab mos encapsulation), thiab cov khoom sab hauv tsheb (cov qauv ob xim). Qhov nyuaj tseem ceeb ntawm cov txheej txheem no yog "kev hloov pauv ntawm cov yas ntawm cov pwm sib txawv," uas yuav tsum vam khom rau kev ua haujlwm ntawm lub axis tig ntawm lub tshuab tsib-axis.

Vim li cas thiaj tsim nyog siv lub tshuab neeg hlau tsib-axis? Kev tig rov qab ntawm qhov chaw pwm: Kev txhaj tshuaj pwm ob xim yuav tsum tshem tawm thawj qhov pwm ntawm pwm A, tig nws 90 ° txog 180 °, thiab tom qab ntawd muab tso rau hauv pwm B rau qhov txhaj tshuaj thib ob. Cov neeg hlau peb-axis tsuas yog ua tau cov kev hloov pauv linear thiab tsis tuaj yeem ua tiav qhov kev tig rov qab. Kev yuam qhov no yuav ua rau khawb ib feem lossis kev sib tsoo ntawm qhov chaw pwm;
Cov kev xav tau sib koom tes ntawm ntau qhov chaw nres tsheb: Qee cov kab ntau xim txhaj tshuaj molding xav tau ua tiav tib lub sijhawm ntawm "kev tshem tawm ib feem + kev txiav rooj vag + kev tshuaj xyuas pom." Lub ZHIYI tsib-axis neeg hlau tuaj yeem ua tiav 360 ° kev tshuaj xyuas ntawm qhov molded los ntawm A-axis (kev tig ib ncig ntawm Z-axis) thiab kev txiav rooj vag meej los ntawm B-axis (kev tig ib ncig ntawm X-axis), tshem tawm qhov xav tau cov khoom siv tshwj xeeb ntxiv;
Kev hloov pauv sai: Lub voj voog molding ntawm ob-xim txhaj tshuaj molding tshuab feem ntau luv dua 15 vib nas this. Lub ZHIYI tsib-axis neeg hlau lub servo system teb ceev yog 50% sai dua li ntawm peb-axis neeg hlau, phim lub suab tig ntawm cov pwm ceev thiab zam kev poob kab ntau lawm.

Cov ntsiab lus tseem ceeb rau cov neeg yuav khoom:
Xaiv ib tug neeg hlau tsib-axis uas txhawb nqa "linear axis + rotary axis linkage debugging." ZHIYI muab cov kev pabcuam calibration laser positioning kom ntseeg tau tias qhov kev txav ntawm rotary axis thiab pwm ncej tau sib dhos ua ke. Tus naj npawb ntawm kev sim pwm tuaj yeem txo qis los ntawm qhov nruab nrab ntawm kev lag luam ntawm 15 zaug mus rau hauv 8 zaug, txo cov nqi sim pwm.

III. Cov Txheej Txheem Txhaj Tshuaj Rau Cov Khoom Uas Muaj Peev Xwm Sib Txawv: Kev Tshem Tawm Cov Khoom Ntau Txoj Kev Thiab Kev Tiv Thaiv Kev Khawb, Tsib-axis yog "Lub Hauv Paus Kev Nyab Xeeb"

Cov pwm ua los ntawm cov khoom sib xyaw ua ke muaj xws li cov khoom siv xws li lub tsheb bumpers (cov qauv nkhaus), cov catheters kho mob (phab ntsa nyias thiab tsis sib luag), thiab cov khoom siv aerospace lightweight (cov qauv hollow). Cov qauv pwm ntawm cov khoom no yog qhov nyuaj, thiab txoj kev tshem tawm cov khoom yuav tsum zam cov qauv concave thiab convex thiab tiv thaiv kev khawb ntawm qhov chaw (xws li qhov chaw pleev xim ntawm cov tsheb bumpers). "Txoj kev ruaj khov" ntawm peb-axis robot tsis txaus kiag li.

Vim li cas thiaj tsim nyog siv lub tshuab neeg hlau tsib-axis? Kev npaj txoj kev tshem tawm cov khoom uas yooj ywm: Cov khoom uas tsis zoo li qub feem ntau yuav tsum tau "tilting thiab tig kom tsis txhob muaj teeb meem" thaum tshem tawm ntawm pwm (piv txwv li, cov catheters kho mob yuav tsum tau tshem tawm ntawm lub kaum sab xis 45 ° kom tiv thaiv kev puas tsuaj ntawm phab ntsa raj). ZHIYI lub tshuab neeg hlau tsib-axis tuaj yeem ua piv txwv "kev tshem tawm cov khoom siv tes ua" los ntawm kev sib koom tes ntau-axis, zam kev sib tsoo nrog cov khoom tawm ntawm lub pwm qhov;
Kev Sib Npaug ntawm Lub Peev Xwm Thauj Khoom Siab thiab Kev Ntsuas Siab: Cov khoom loj, tsis sib xws xws li lub tsheb bumpers tuaj yeem hnyav 10-20kg. ZHIYI cov neeg hlau tsib-axis (xws li WKG series) muaj peev xwm thauj khoom siab tshaj plaws ntawm 50kg thaum tswj qhov tseeb ntawm ± 0.05mm, daws qhov teeb meem kev lag luam ntawm "cov khoom hnyav uas yooj yim tshee hnyo thiab kev ntsuas siab xav tau lub peev xwm thauj khoom tsis txaus";
Cov Kev Cai Tiv Thaiv Nto: Qhov chaw ntawm qee qhov tsis sib xws (xws li cov catheters kho mob pob tshab) yuav tsum tsis txhob muaj khawb. ZHIYI tus neeg hlau tsib-axis, nruab nrog lub khob nqus tsev uas tsim tshwj xeeb (ua los ntawm cov khoom siv silicone mos), tuaj yeem kho lub kaum sab xis ntawm lub khob nqus tsev los ntawm txoj kab tig, kom ntseeg tau tias muaj kev nyuaj siab thaum tshem tawm ib feem.

Cov Ntaub Ntawv Thov Kev Lag Luam:
Tom qab ib lub tuam txhab tsim khoom siv hauv Tebchaws Europe tau siv ZHIYI tus neeg hlau tsib-axis, qhov khawb ntawm lub tsheb bumpers thaum tshem tawm ib feem tau txo qis los ntawm 12% mus rau 0.5%, muaj peev xwm tsim khoom txhua hnub tau nce 40%, thiab cov nqi ua haujlwm tau txo qis 30% (ua raws li ZHIYI qhov zoo tshaj plaws ntawm "30% txo nqi los ntawm kev siv tshuab").

IV. Cov Txheej Txheem Txhaj Tshuaj Molding Ceev: Kev Tshem Tawm Qhov Ceev thiab Kev Tswj Xyuas Zoo rau Cov Qhov Nyias-Phab Ntsa, Tsib-Axis yog "Qhov Tseem Ceeb rau Kev Ua Haujlwm Zoo"

Kev txhaj tshuaj pwm ceev ceev feem ntau tsim cov khoom xws li cov thawv ntim khoom noj nyias nyias, cov koob txhaj tshuaj pov tseg, thiab cov khoom siv hluav taws xob. Nws cov yam ntxwv yog "lub voj voog molding luv luv (5-10 vib nas this), cov khoom yas nyias nyias (0.1-0.5 hli), thiab cov khoom loj," xav tau "kev ceev + kev ua haujlwm + kev ruaj khov" siab heev los ntawm tus neeg hlau. Peb-axis neeg hlau tsis ua tau raws li qhov yuav tsum tau ua rau kev teb ceev thiab qhov tseeb ntawm qhov chaw.

Vim li cas thiaj tsim nyog siv lub tshuab hlau tsib-axis? Kev Hloov Kho Lub Sijhawm Luv Luv: Lub voj voog txhaj tshuaj rau cov thawv ntim khoom noj nyias nyias tsuas yog 6 vib nas this xwb. Qhov ceev ntawm lub tshuab hlau peb-axis tsis tuaj yeem phim lub pwm qhib thiab kaw, ua rau "kev ncua sijhawm tshem tawm ib feem → kaw kab ntau lawm"; ZHIYI lub tshuab hlau tsib-axis servo muaj qhov ceev tshaj plaws ntawm 3000 rpm, thiab nws qhov ceev tshem tawm ib feem yog 60% sai dua li lub tshuab hlau peb-axis, ua rau "kev tshem tawm ib feem tam sim ntawd thaum pwm qhib";
Kev Tiv Thaiv Kev Hloov Pauv Ntawm Cov Khoom Uas Muaj Phab Ntsa Nyias: Kev tshem tawm cov khoom uas muaj phab ntsa nyias nyias (xws li cov thoob koob txhaj tshuaj uas siv pov tseg) uas tuab li 0.1 hli yuav tsum tau tswj hwm lub zog thiab lub kaum sab xis kom meej. Lub "kev tshem tawm cov khoom sib chwv nyuaj" ntawm lub tshuab hlau peb-axis yooj yim ua rau cov khoom yas hloov pauv. Lub tshuab hlau tsib-axis ZHIYI kho lub kaum sab xis ntawm kev tshem tawm cov khoom los ntawm lub axis tig thiab saib xyuas lub zog hauv lub sijhawm tiag tiag nrog lub ntsuas siab, txo qhov kev hloov pauv kom qis dua 0.3%;
Kev Tshuaj Xyuas Zoo Hauv Online: Kev tsim khoom ceev ceev yuav tsum tau kuaj pom qhov loj ntawm cov khoom yas tib lub sijhawm. ZHIYI tus neeg hlau tsib-axis tuaj yeem nruab nrog lub kaw lus tshuaj xyuas pom, siv lub axis tig los tig cov khoom yas 360 °, ua tiav kev sib xyaw ua ke "kev tshem tawm cov khoom + kev tshuaj xyuas + kev cais tawm," tshem tawm qhov xav tau chaw tshuaj xyuas ntxiv thiab txuag qhov chaw ua haujlwm.

Cov txiaj ntsig ntawm kev txuag hluav taws xob thiab kev ua raws li txoj cai:
ZHIYI tus neeg hlau tsib-axis ua raws li daim ntawv pov thawj ISO9001 thiab CE. Lub kaw lus servo siv cov thev naus laus zis rov qab siv hluav taws xob, txuag tau 30% txog 50% zog dua li cov neeg hlau peb-axis ib txwm muaj, ua tau raws li cov cai ib puag ncig ntawm EU, North America, thiab lwm thaj chaw, thiab tsim nyog rau kev ua raws li cov kev xav tau ntawm cov neeg yuav khoom thoob ntiaj teb.

Cov Lus Qhia Luv: Cov neeg hlau tsib-axis tsis yog "kev xaiv txhim kho," tab sis yog "qhov yuav tsum tau nkag mus" rau cov txheej txheem no.

Rau plaub txoj kev txhaj tshuaj pwm loj—kev sau npe hauv pwm, kev txhaj tshuaj ob xim/ntau xim, cov khoom tsis sib xws, thiab kev txhaj tshuaj ceev ceev—tus neeg hlau servo tsib-axis tsis yog "cov khoom siv xaiv tau," tab sis yog "cov cuab yeej tsim nyog" los xyuas kom meej tias muaj txiaj ntsig zoo ntawm kev tsim khoom, cov khoom zoo, thiab cov nqi tswj tau. Piv rau cov neeg hlau peb-axis, txawm hais tias kev nqis peev thawj zaug hauv cov khoom siv tsib-axis siab dua me ntsis, tus nqi tuaj yeem rov qab tau hauv 6-12 lub hlis los ntawm "txo tus nqi pov tseg (1.2% vs 6%), kev txuag zog (2-3 tus neeg/kab), thiab nce peev xwm tsim khoom (40%+)." ZHIYI (Zhiyi Intelligent) yog tus muab kev daws teeb meem txhaj tshuaj pwm thoob ntiaj teb, tuav 13 daim ntawv pov thawj qauv siv hluav taws xob thiab khav txog ntau dua 500 qhov project thoob ntiaj teb. Lawv cov caj npab servo tsib-axis tuaj yeem muab cov kev daws teeb meem raws li cov neeg siv khoom xav tau (xws li hom ntxig thiab qhov loj ntawm cov khoom yas), qhov chaw ua haujlwm (xws li kev teeb tsa tshuab txhaj tshuaj pwm), thiab lub hom phiaj tsim khoom. Lawv kuj muab kev ua qauv qhia hauv Hoobkas, kev cob qhia ua haujlwm, thiab kev txhawb nqa tom qab muag thoob ntiaj teb.